| Toughness |
Over mixing of dough |
Less mixing |
|
New shortening |
Increase cooking time Reduce coking time |
|
Oil temperature too high |
Reduce oil temperature |
|
Dough too old |
Cook dough fresh |
| Fat absorption |
Fry temperature too low |
Fry at 185°C |
|
Dough too cold |
Ensure dough is the correct temperature |
|
Under mixing of dough |
Work dough for a longer period |
|
Dough too soft |
Adjust dry mix to liquid level in dough |
| Lack of expansion |
Machine set too fast |
Reduce machine setting by one speed. |
|
Dough too hot or cold |
Ensure dough is at the correct temperature |
|
Over-mixing of dough |
Reduce mixing time |
|
New shortening |
Increase cooking time |
|
Dough too old |
Cook dough fresh on the day |
|
Excessive cutter overlap |
Adjust cutting setting |
|
Frying temperature too high |
Reduce to 185°C |
|
Cutter in poor condition |
Replace cutter |
|
Dough too soft |
Adjust dry mix ratio in recipe |
| Excessive core |
Machine set too fast |
Reduce machine setting by one speed |
|
Dough too cold |
Ensure dough is at the correct temperature |
|
Over-mixing of dough |
Reduce mixing time |
|
Cutter size too small |
Clean or adjust cutter |
|
Frying temperature too high |
Reduce temperature to 185°C |
|
Frying temperature too low |
Increase temperature to 185°C |
|
Dough too soft |
Adjust dry mix ratio in recipe |
| Excessive expansion |
Machine set too fast |
Reduce machine setting by one speed |
|
Frying time excessive |
Reduce cooking time |
| Knotty donut |
Machine set too fast |
Reduce machine setting by one speed |
|
Dough too hot or cold |
Ensure dough is at the correct temperature |
|
Over mixing of dough |
Reduce mixing time |
|
Excessive cutter overlap |
Adjust cutter setting |
|
Frying temperature too high |
Reduce temperature to 185°C |
|
Dough too soft |
Adjust dry mix ratio in recipe |
| Balling up of donuts |
Machine set too fast |
Reduce machine setting by one speed |
|
Dough too cold |
Ensure dough is at the correct temperature |
|
Donuts turned too soon after rising to the fat surface |
Change frying medium |
|
Old shortening |
As above |
|
Insufficient cutter overlap |
Adjust cutter setting |
|
Cutter size too small |
Clean or adjust cutter |
|
Frying temperature too high |
Reduce temperature to 185°C |
| Cracking on bottom |
Dough too hot or cold |
Ensure dough is at the correct temperature |
|
Over mixing of dough |
Reduce mixing time |
|
Under mixing of dough |
Increase mixing time of the dough |
|
New shortening |
Increase frying time |
|
Frying temperature too low |
Increase frying temperature to 185°C |
|
Dough too stiff |
Adjust liquid to dry mix ratio |
| Cracking on inside of ring |
Machine set too fast |
Reduce machine setting by one speed |
|
Dough too cold |
Ensure dough is at the correct temperature |
|
Old shortening |
Increase frying time |
|
Insufficient cutter overlap |
Adjust cutter setting |
|
Under-mixing of dough |
Increase mixing time |
|
Frying temperature too low |
Increase frying temperature to 185°C |
|
Dough too stiff |
Adjust liquid to dry mix ratio |
| Surface texture |
Dough too hot or cold |
Ensure dough is at the correct temperature |
|
Old shortening |
Increase cooking time |
|
Under-mixing of dough |
Increase mixing time |
|
Dough too old |
Cook dough fresh on day |
|
Frying temperature too high |
Reduce temperature to 185°C |
|
Dough too stiff |
Adjust liquid to dry mix ratio in recipe |
| Excessive spread |
Frying temperature too low |
Increase frying temperature to 185°C |
|
Dough too soft |
Adjust liquid to dry mix ratio in the recipe |
| Fat absorption too low |
Machine set too fast |
Reduce machine setting by one speed |
|
Donuts turned too soon after rising to fat surface |
Check quality of frying oil |
|
Over-mixing of dough |
Reduce mixing time |
|
New shortening |
Increase cooking time |
|
Frying temperature too high |
Reduce cooking time |
|
Dought too stiff |
Increase liquid in recipe |